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The present investigation was undertaken to isolate a potent microorganism with chitin
deacetylase production ability and to develop and economize the process by employing agrohorticultural
residual resources.
The fungal strain secreting notably higher levels of extracellular chitin deacetylase was
isolated from the residual materials of the sea food processing industry. The isolated strain SA-1
was able to produce notable levels of chitin deacetylase and identified as Penicillium oxalicum
ITCC 6965 by Indian Agricultural Research Institute,New Delhi. To achieve an improvement in
the enzyme production ability, the selected strain was subjected to genetic manipulation using
single-stage and mixed mutagenesis. Mutagenesis by microwave irradiation and ethidium
bromide had led to the development of strain SAEM-51 with ability for considerably higher
levels of extracellular chitin deacetylase along with lower levels of intracellular enzyme
production. Mutant strain had-2.0 fold improvement in the kinetic variables mainly Qp, Qs, Yp/x
, Yp/s , qP, qs over the parental strain. Mutagenized strain P. oxalicum SAEM-51 had discrete
morphological features. The mycelia of mutant SAEM-51 were elongated, flattened and smooth
as compared to wild type SA-1 which were irregular, rough surfaced and coiled. Similarly,
spores from the wild type were crescent shaped while those from mutant strain were oval and
irregular.
Analysis of enzyme activity by P. oxalicum SAEM-51 using chitin, colloidal chitin and
glucose revealed that chitin comparatively results into lower levels of enzyme activity. Highest
CDA levels were attained using glucose as a carbon source under submerged condition.
Nutritional and cultural parameters for enzyme production were derived further using response
surface methodology under submerged condition. A 6.0 fold increase in enzyme levels was
attained under derived conditions. Further in an attempt to see if the process can be made
economical and further increase in the production can be obtained, the level of enzyme
production was evaluated using solid-state fermentation. Among various solid supports used for
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SSF process, mustard oil cake, was found to be the most ideal for fungal colonization and
enzyme production. Derivation of fermentation parameters viz. amount of substrate, moisture
level and inoculum level using response surface methodology had resulted in 10.9 fold
enhancement in enzyme production levels.
To develop an industrially compatible enzyme preparation, CDA from culture
supernatants was purified using ultrafiltration, cation and anion exchange chromatography and
characterized for its biochemical and molecular properties. Thermodynamic parameters had
depicted the notable stability of CDA at higher temperatures (upto 70 °C). Analysis of kinetic
constants had enumerated that enzyme had effectively deacetylated chitin and its oligomers
having degree of polymerization more than four. Metal ions i.e. Cu+2, Co+2, Fe+2 and Cd+2 were
observed as inducers of enzyme activity. Developed enzyme preparation was not inhibited with
acetate (upto 70 mM concentration), an end product of the enzyme reaction. Enzyme was
observed to possess the characteristic secondary structure consisting of both a and P helices at
its optimal pH. Significant homology of the enzyme when compared with the existing sequences
in the database was observed with CDAs from bacterial, fungal and yeast strains.
Deacetylation potential of the developed enzyme preparation was evaluated for
bioconversion of chitin to chitosan in a two stage chemical and enzymatic deacetylation process.
Variations in morphology, crystallinity and thermal properties of the deacetylated chitinous
substrates were evaluated by scanning electron microscopy, X-ray diffraction,
thermogravimetric analysis and differential scanning calorimetry. Degree of deacetylation of the
substrates before and following chemical and enzymatic treatments was determined using FTIR
and elemental analysis. The pretreatment of the substrate led to the decrease in crystallinity and
formation of amorphous chitinous substrates to facilitate enzyme reaction. Among the various
substrates analyzed, superfine chitin appeared to be most suitable substrate for enzyme action
which had resulted into the chitosan with 79.52 %of the deacetylation. Further, improvement in
deacetylation was attained by deriving the reaction variables i.e. substrate amount and enzyme
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dose through central composite design. This had led into a further 10 % improvement in
deacetylation with the formation of chitosan with 90%of the deacetylation. |
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