Abstract:
Nitrogenous aromatic compounds such as Congo red, quinoline, aniline, etc. bearing wastewaters
have attracted the attention of the scientific communities because of their potential ecotoxicological
risks. Due to low nitrogenous pollutants removal efficiency of conventional
wastewater treatment plants, worldwide concerns are raised for efficient and eco-friendly
technologies. Advanced oxidation processes (AOPs), such as catalytic ozonation, photocatalysis,
Fenton process and catalytic wet peroxide oxidation (CWPO)/heterogeneous Fenton-like processes
have been investigated as promising technologies for the wastewater treatment. Among these
AOPs, CWPO could achieve complete degradation of the pollutants into CO2, N2 and inorganic
ions with the help of heterogeneous catalysts using hydrogen peroxide as oxidant under mild
operating condition. The optimized catalyst design is still required to bring this technique to the
forefront of the most efficient AOP technologies. In last years, copper containing heterogeneous
catalysts have been reported suitable for industrial applications due to their wide working pH range
as well as good redox properties. Particularly promising are copper incorporated zeolite Y and
copper hydroxyl phosphate because of their high degradation efficiency. Although conventionally
used, aqueous ion exchange (AIE) method for the preparation of Cu/zeolite Y, and hydrothermal
method for the preparation of copper hydroxyl phosphate and copper phosphate are associated with
various limitations. A further discussion is required in context of more advanced and green routes
for their synthesis as well as evaluation of their catalytic performances in different type of reactors
to increase their suitability for the large scale processes. Keeping in mind all the above discussed
points, in the present research, wet-impregnation (IMP) and precipitation-impregnation (PI) for
cu/zeolite Y and ultrafast sonochemical method for copper hydroxyl phosphate (CHP) and copper
phosphate (CP) have been developed. Moreover, the catalytic activities of these catalysts have
been tested in batch and continuous fixed-bed reactors. The IMP and PI methods not only
overcome the limitations of AIE but also generate hierarchical mesoporosity in zeolite Y and
increase surface area in considerable extent.
In present work, firstly, copper was incorporated on zeolite Y framework using IMP
method with different targeted loading (1wt%, 2.5wt%, 5wt%, 7.5wt% and 10wt%) and tested for
the degradation of Congo red in batch reactor. The maximum surface area of 667 m2 g−1 and
generation of mesoporosity was observed for 7.5wt% CuY (actual loading ~ 5wt%). The copper
was present in well-dispersed monovalent and divalent states in this sample. The maximum
degradation, decolorization and mineralization of 93.58%, 95.34% and 79.52% were exhibited by
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Cu 7.5 wt% after optimum times of 2.5, 2 and 4 h, respectively. The optimized condition was
observed at pH = 7, H2O2 concentration = 52.24 mM, catalyst concentration = 1 g L−1 and T = 60
°C. The kinetic studies revealed that the degradation and decolorization profiles for Congo red
were well fitted to first-order kinetic model. Secondly, copper was incorporated on zeolite Y by
three different methods (AIE, IMP and PI) and as-synthesized samples were tested for the CWPO
of quinoline in continuous fixed-bed reactor. CuYAIE promoted isolated species similar to CuYIMP;
however, large CuO crystallites of different sizes (4.7-6.1 nm) were present on the external surface
of precipitation-impregnation (CuYPI) catalysts depending upon the Cu loadings. The Langmuir
surface area and pore volume (Vp) increase surprisingly from 567 to 909 m2 g−1 and 0.26 to 0.51
cm3 g−1, respectively, for 5CuYPI. The mesoporosity generation in CuYPI was result of higher
desilication from zeolite framework due to synergetic effect of copper and NaOH. Almost
comparable mineralization (61-65%) and H2O2 stoichiometric efficiencies (44.2-45.7%) were
observed for CuYAIE and CuYIMP samples in continuous fixed-bed reactor. Higher catalytic
activities of both catalysts in comparison to CuYPI suggest that isolated sites are the most redoxactive
sites for H2O2 activation and play important role than high surface area, i.e., for CuYPI. The
optimised removal was observed at LHSV = 4 h−1, particle size = 1.2-1.7 mm, H2O2/quinoline = 48
and T = 80 °C. The system followed Eley-Rideal mechanism and kinetic parameters were
calculated using model based on this mechanism. Finally, copper hydroxyphosphate (CHP) and
copper phosphate (CP) were synthesized using ultrafast sonochemical route and tested for the
CWPO of aniline in aqueous solution. CHP was obtained at pH 5 in 2 h, and the formation of CP
was noticed at pH = 3 and pH = 7. In CHP samples, small nanorods of size ~50 nm were selfassembled
to larger nanospindles-like hierarchical architecture of size 500-700 nm. At low
sonication energy, one dimensional nanorods was obtained. In CP samples, thin nanoflakes of size
100-200 nm were obtained. The *OH radicals generated through ultrasonic irradiation of water are
thought to be responsible for formation of CHP phase. The optimized aniline degradation, TOC
removal and H2O2 conversion of 99.86%, 74.73% and 68.84% were achieved for nanospindle-like
architecture at pH = 7, H2O2 amount = 2.4 mL, catalyst concentration = 1 g L−1 and T = 80 °C. The
recyclability up to five continuous cycles has shown a remarkable operational stability of CHP
catalyst.